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| Brand Name: | KAZ |
| Model Number: | KAZA-090 |
| MOQ: | 1 Unit |
| Payment Terms: | Western Union, T/T, L/C, D/P, MoneyGram |
| Supply Ability: | 100000 pieces |
Electronics FR4 Material Low Cost Green PCBA Prototype Printed Circuit Board PCB Board
Features
1. One Stop OEM Service, Made in Shenzhen of China
2. Manufactured by Gerber File and BOM List from Customer
3. FR4 Material, Meet 94V0 standard
4. SMT, DIP technology suport
5. Lead Free HASL, Environmental Protection
6. UL, CE, ROHS Compliant
7. Shipping By DHL,UPS, TNT, EMS or Customer requirement
PCBA Technical capability
| SMT | Position accuracy:20 um |
| Components size:0.4×0.2mm(01005) —130×79mm,Flip-CHIP,QFP,BGA,POP | |
| Max. component height::25mm | |
| Max. PCB size:680×500mm | |
| Min. PCB size:no limited | |
| PCB thickness:0.3 to 6mm | |
| PCB weight:3KG | |
| Wave-Solder | Max. PCB width:450mm |
| Min. PCB width: no limited | |
| Component height:Top 120mm/Bot 15mm | |
| Sweat-Solder | Metal type :part, whole, inlay, sidestep |
| Metal material:Copper , Aluminum | |
| Surface Finish:plating Au, plating sliver , plating Sn | |
| Air bladder rate:less than20% | |
| Press-fit | Press range:0-50KN |
| Max. PCB size:800X600mm | |
| Testing | ICT,Probe flying,burn-in,function test,temperature cycling |
Prototype PCB Assembly Process
PCB design and manufacturing:
Work with PCB designers to create schematics and layouts for prototype PCBs.
Complete the PCB design, considering component placement, trace routing, and any special requirements.
Send design files to PCB manufacturer for rapid prototyping.
Receive the bare prototype PCB from the manufacturer and inspect it for any defects.
Component procurement:
Identify required electronic components such as ICs, resistors, capacitors, and connectors.
Purchase the necessary components, usually from a distributor or online source that offers components in small quantities.
Ensure components are compatible with the PCB design and meet the project's specifications.
Manual PCB assembly:
Prepare the PCB for assembly by cleaning the surface and applying solder paste to the component pads.
Components are manually placed and soldered to the PCB using a soldering iron or hot air rework station.
Visually inspect the assembled PCB to ensure correct component placement and solder joints.
Optional automated assembly process:
For larger prototype quantities or more complex PCBs, consider using a semi-automated or automated
Assembly process such as:
Stencil printing for solder paste applications
Pick and place machines for component placement
Reflow soldering in a convection oven
Testing and Troubleshooting:
Perform various tests to verify prototype PCB functionality and reliability, such as:
Electrical testing (e.g. continuity, resistance, voltage and current measurements)
Functional testing to ensure PCB meets design specifications
Troubleshoot any issues found during testing and make necessary modifications to the PCB design or assembly process.
Iterative design and assembly:
Make any necessary design modifications to the PCB based on test results and feedback.
Repeat the manufacturing and assembly process with an updated design.
Continue this iterative process until the prototype PCB meets all required specifications and performance goals.
Final packaging and documentation:
Pack prototype PCBs for safe storage and shipping.
Provide any necessary documentation such as assembly instructions, schematics, and test reports.
Key considerations for prototyping PCB assembly:
Emphasis on rapid turnaround and flexibility to accommodate design changes
Produce initial prototypes using manual assembly techniques such as through-hole soldering
Utilize low-volume component procurement to support the prototyping process
Conduct thorough testing and troubleshooting to identify and resolve design or assembly issues
Close collaboration among PCB designers, assemblers and project stakeholders
The prototype PCB assembly process is critical to validating the design, identifying any issues and improving the product before entering full production. It allows for rapid iteration and testing to ensure that the final PCB design meets the project's requirements.
PCBA Pictures
